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pic1.gif (132 bytes) Refractories for Cement Making
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Maithan offers products and technical services for suspension preheater / precalciner and the cement rotary kiln. The product range for cement includes  high alumina bricks, insulation bricks, conventional and low cement castables, gunning mixes and insulating castables. These products are designed to combat dynamic wear mechanisms encountered in cement manufacture. Wear linings based on these products are distinguished by their abrasion, impact and alkali resistance.

To ensure highest possible life in service, we believe in designing customized products for unique kiln operating condition and clinker chemistry. This is preceded by a comprehensive study of the kiln operation under optimal thermal load and analysis of the clinker using such modern tools as XRF and XRD. We also provide support during application of the refractories and monitor the same on a continuous basis. Post performance analysis of worn out refractories is done to ensure that product performance is further optimized in the future.

 
Refractory solutions:
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Preheater / Precalciner
 
. PRODUCT BRAND
. Insulating castable MACLITE 9 / 11
. Insulating castable MACLITE 13
. Low cement castable MACVIB 60 / 70
. Low cement castable MACVIB 45
. Conventional castable MACRETE NORMAL / MACRETE SUPER
 
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Cement Kiln
 
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AREA

PRODUCT

BRAND

. Feed cone Low cement castable MAC VIB45 / MAC VIB60
. Preheating zone High Alumina MCL 60B / MCL 60K
. Calcination zone High Alumina MCL 75BD / 80BD
. Upper transition zone Magnesia Alumina MCL MAG AL 9010 / MAG AL 8515
Direct bonded Magchrome MCL DBMC III
. Sintering zone Magnesia Alumina MCL MAG AL 9010 / MAG AL 8515
Direct bonded Magchrome MCL DBMC I / DBMC III
. Lower transition zone Magnesia Alumina MCL MAG AL 9010 / MAG AL 8515
Direct bonded Magchrome MCL DBMC I / DBMC III
. Discharge Low Cement Castable MAC VIB60
High Alumina MCL 70B
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